How to Cut Downtime in Warehousing: A Practical Guide

Published on Mar 12, 2025

Downtime in warehousing isn’t just an inconvenience—it’s a profit killer. Every minute a scanner fails, a worker fumbles with a broken holster, or a device dies mid-shift, your operation bleeds efficiency. In 2024 alone, unplanned downtime cost U.S. warehouses an estimated $50 billion, according to industry reports. But here’s the good news: much of it is preventable. At AgozTech, we’ve spent years helping businesses ruggedize their workflows, and today, we’re sharing three proven strategies to slash downtime.

1. Invest in Durable Accessories for Mobile Devices

Warehouses are tough environments—dust, drops, and constant use chew through standard gear fast. A cracked scanner screen or a frayed cable doesn’t just slow down one worker; it ripples across your picking, packing, and shipping lines.

The Fix: Equip your team with accessories built to last. Rugged cases, reinforced holsters, heavy-duty cables, and barcode scanner stands can take a beating and keep devices operational. For example, our AGOZ Zebra TC53/TC58 Holster is drop-tested and designed to secure scanners during 12-hour shifts. Fewer replacements mean fewer interruptions.

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2. Streamline Device Accessibility

Ever seen a worker dig through a toolbox for a spare scanner or fumble with a tangled cord? Those seconds add up. Poorly designed holsters or charging setups can turn a quick task into a bottleneck.

The Fix: Prioritize ergonomic, accessible gear. Holsters with quick-release clips, tangle-free coiled cables (like our AGOZ Coiled USB-C Cables) and Zebra TC77 battery let workers grab and go. Pair that with strategically placed charging stations, and you’ve got a system that keeps devices ready without breaking stride.

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3. Proactively Protect Against Wear and Tear

Waiting for equipment to fail is a gamble you can’t afford. A single scanner outage during peak season can delay dozens of orders. Predictive maintenance is ideal, but even simpler steps can head off trouble.

The Fix: Use protective gear that extends device life. AgozTech's cases shield scanners from water and dust—common culprits in warehouse failures. Combine that with regular inspections of cables and holsters, and you’ll catch wear before it becomes downtime.

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Your Next Step

Reducing downtime isn’t about big overhauls—it’s about smart, reliable tools that keep your warehouse humming. Whether you’re running Zebra, Honeywell, Datalogic or Motorola devices, AgozTech has rugged solutions to match. Want to see how we can help your operation? Email or call us today for a free quote.

Let’s keep your workflow moving—because in warehousing, every second counts. Share this post on LinkedIn or X and tag us @AGOZTECH to join the conversation on warehouse efficiency!

About AgozTech LLC

AgozTech LLC, based in Charlotte, NC, is a leading industrial accessories wholesaler specializing in high-quality radio, scanner, and POS handheld cases. Known for its commitment to excellence and customer satisfaction, AgozTech offers a wide range of products designed to meet the needs of businesses across various industries.

For more information, visit www.agoztech.com.

Contact Information:

Email: info@agoztech.com
Phone: 704-882-0133